Automated robotic cutting cell for textile insulation manufacturing
Textile manufacturer - polyester insulation products
A 6-axis robotic cutting cell replaced slow manual and semi-automated cutting — with custom DXF software so operators can set up new jobs without any robot programming knowledge.
- Kuka KR20 R3100
- Beckhoff PLC
- Custom Tool Head
- Turnkey Robot Cell
The Situation
A leading textile manufacturer producing polyester insulation products needed to move beyond slow, labour-intensive cutting processes. Existing manual and semi-automated operations were limiting throughput and creating inconsistency in cut qulaity across different product types.
The Work
React Automation designed and delivered a complete 6-axis robotic cutting cell. A custom software interface allows production staff to upload DXF files and define cutting paths on a per-job basis - no robot programming knowledge required. Motion paths are generated dynamically at runtime, meaning no fixed programs to maintain and no manual teaching when new products are introduced.
The Result
Throughput increased significantly, removing the production bottleneck created by manual cutting processes. Cut consistency improved across all products, with robotic precision eliminating operator variability. The system scales with the business — new products can be introduced quickly, changeover time is minimal, and ongoing engineering support requirements are low. The customer is no longer dependent on additional CNC equipment to meet growing demand.
Want to know if you can improve your efficiency?
We'd like to hear about your supply chain and see how we can save you time and increase your bottom line.